Automobile Air Conditioning Filter Paste Four-Side Production Line – PLM VS Others
After long-term use and feedback from customers, PLM automobile air conditioning filter paste four-side production line has been optimized and modified to meet the requirements of continuous production. A rationalized design has been implemented in its structure, making it more compact and aesthetically pleasing. Through continuous improvements and optimizations of the program, the response time between equipment and mechanisms has been shortened, and the overall production efficiency has been enhanced.
Below is a comparison of our company's products with those of other companies:
- Stick long edge fixture & filter element correction mechanism
- High degree of automation.
- Centering servo motor control.
- Compact structure, reasonable layout, beautiful appearance.
- Long edge fixture temporary holding mechanism
If the front material is fast, the temporary mechanism will work and will not affect the welt speed, if there is no such structure, the fixture will be stacked and affect the welt speed.
- Stick long edge welt mechanism
- Pre-cut on both sides (scratch function).
- Compact structure, reasonable layout and beautiful appearance.
- The coil tray is independent and can be moved freely, and two coils can be placed on one side to shorten the refueling time.
- Long side material dividing mechanism
- Compact structure, reasonable layout, beautiful appearance.
- It has a more reasonable dividing function to ensure that the fixture does not accumulate.
- Two sets of cooling air curtains are added to accelerate the cooling of the glue so that the edge strips are less likely to stick to the knife during fine cutting.
- Long edge precision cutting mechanism
- Compact structure, reasonable layout and beautiful appearance.
- Added function of regularly spraying the release agent to prevent sticking.
- The opening and closing of the scissors is connected to the silver spindle to ensure cutting accuracy.
- It has the function of pushing waste material. When the edge strip sticks to the knife, the waste material can be pushed away immediately to ensure that the next product will not get stuck on the edge strip and cause the cutting to be skewed.
- Short edge feeding mechanism
- Compact structure, reasonable layout and beautiful appearance.
- Adding the feeding auxiliary mechanism can make the whole line of the equipment connect the card product.
- The supporting sheet metal under the synchronization belt is hollowed out: When the carbon cloth product is used, the carbon particles and powder can be dropped with the hole. Prevent the carbon particles and powder from falling on the conveyor belt and causing the product to be dirty.
- Using servo motor to drive timing belt:
- The feed rhythm can be consistent with the welt.
- Interval synchronization belt reduces product contact surface and product friction produced dirt.
- The middle of the synchronous belt protrudes into the edge mechanism, which can greatly reduce product spacing and reduce edge strip waste.
- Short side insert mechanism
This mechanism is very core. The insert must be inserted into a single page. If it is abnormal, it will leak. This involves a high-demand battle between the electronic control and the mechanism.
- Short side welding mechanism
- Simple and easy to adjustment.
- Double-sided pre-cut (scratch function).
- Compact structure, reasonable layout and beautiful appearance.
- The inserts are inserted before welding to ensure the insertion rate of the inserts.
- The coil material tray is independent and can be moved at will, and two coils of material can be placed on one side to shorten the material changing time.
- Product welt station
The waste here will affect the profit of the product, so we are now within 60–90 mm.