Next-Level Filter Media Pleating Machine Technology for Modern Production

High-efficiency filtration and stable production capacity directly impact profitability for any filter manufacturer. Among all equipment on a production line, the filter media pleating machine is the most critical device influencing these two metrics. A high-precision pleater not only improves filtration performance but also significantly boosts output, reduces manual errors, and enhances product consistency – becoming a real profit multiplier for your factory.

Traditional pleating machines often create uneven pleats with limited surface area, resulting in lower efficiency and shorter filter life.

PLM's high-precision pleating technology ensures perfect pleat alignment, stable spacing, and over 3× larger effective filtration area, achieving:

• 40% + higher filtration efficiency
• Extended service life for filter elements
• 2–3× faster production speed

This makes advanced pleating essential for industries such as automotive filtration, industrial dust collection, HVAC purification, and water treatment.

Different production scales and product structures require different equipment. Selecting correctly prevents mismatched investment and ensures long-term stability.

Roller Pleating Machine – For High-Volume, High-Stability Production

Model example: PLPG-350

Key Features:

• Dual-servo drive + rotary drum structure for continuous high-speed output
• Speed: 5–30 m/min
• Accuracy: ±0.1 mm
• Efficiency 50%+ higher than traditional mechanical systems

Includes automatic heating, tension control, synchronous calibration

Best For:

Large factories producing 100,000+ pieces/year, especially automotive filters, heavy machinery cartridges, industrial dust filters.

Note: Higher initial cost but excellent stability and long maintenance intervals – suitable for long-term, high-volume orders.

Knife-Type Pleating Machine – Flexible & Cost-Effective for SMEs

Model example: PL-AUTO55-600F

Key Features:

Mechanical knife + pneumatic pleating

• Pleat width: 5–100 mm
• Supports filter paper, fiberglass, non-wovens, metal mesh
• Compact, easy maintenance
• Cost is 1/3–1/2 of roller pleaters

Includes automatic heating, tension control, synchronous calibration

Best For:

Factories producing 30,000–80,000 pieces/year, or new businesses with diverse product specifications and cost-control requirements.

Note: Speed is lower (2–8 m/min) but ideal for small batches and frequent spec changes.

Use stable materials like polyester fiber or fiberglass. Brittle media may crack during pleating and cause scrap loss.

Adjust Machine Parameters Correctly

• Pleat width: 5–8 mm (increases filtration area)
• Pleat depth: 10–15 mm
• Test speed: Start at 3–5 m/min, increase only after confirming uniformity

Daily Operation Tips

• Clean rollers/knives before production
• Lubricate moving parts weekly
• Maintain heating at 180–250 °C
• Inspect 1 of every 50 pieces to prevent batch defects

Early detection can prevent costly rework – a batch of 100 defective filters may cost 2,000+ RMB

Regular Maintenance Routine

• Daily: Clean rollers and knives; check tension system
• Monthly: Inspect and replace worn blades
• Quarterly: Calibrate roller alignment

Common Issues & Solutions

For factories aiming to reduce manual work and improve consistency:

• Automatic Pleat Adjustment System: Adjust pleat width/depth via touchscreen without changing mechanical parts, saving 20–30 minutes per order change.
• Intelligent Warning System: Automatically monitors tension, temperature, and material supply, preventing downtime or defective products caused by human oversight.

With 35 years of industry experience, PLM Filter Solution provides one-stop services from filter media pleating and assembly to fully automated production lines.

PLM Filter Solution delivers not just machines, but true "profit multipliers" for your factory.