PLM-ZD-1 Automatic Cabin Filter Element Production Line

Recently, we developed a new production line of cabin filters, which has less equipment and higher efficiency. Besides, the operation is more convenience than the traditional production lines.

This production line mainly consists of 4 parts: Pleating machine, Automatic stacking machine,automatic side bonding machine and automatic cutting machine.

Action process: Origami forming → automatic stacking → automatic spacing and automatic welting → automatic cutting → automatic blanking

Technical Data

  • Applicable Product Size: (L × W × H: MAX.: 600 × 350 × 50 mm,MIN.: 150 × 130 × 15 mm;
  • Efficiency: 200 pcs/h (Take 350×350×30 mm as an example)
  • Equipment reference size (L × W × H): 10000 × 2200 × 2000 mm
A stereoscopic view of automatic production line of filter screen without glue line

Here, we will show the full line in different views:

Production line front view
A front view of automatic production line of filter screen without glue line
Production line top view
A top view of automatic production line of filter screen without glue line
Explain:
  • This production line is primarily composed of three major parts: pleating machine, automatic stacking machine, automatic bonding machine, and automatic cutting machine.
  • The workflow sequence is: pleating and forming → automatic stacking → automatic spacing and bonding → automatic cutting → automatic unloading.
Equipment Introduction - Pleating Machine
The structure of pleating machine of cabin filter element production line.
Explain:
  • This pleating equipment mainly consists of two major parts: the raw material rack and the pleating machine.
  • Operational workflow: load the raw material → automatically pleating according to the product height.
  • Electrical specifications: Total power of the folding machine: 15 kW, 380 V / 50Hz; Air pressure: 0.6 MPa.
Equipment Introduction - Stacking Machine
A stacking machine and a detail of stacking.
Explain:
  • This pleating equipment mainly consists of one major part: the automatic stacking machine.
  • Operation workflow: Material passes through the tensioning mechanism → Servo motor automatically folds the paper and stacks it.
  • Electrical specifications: Total power of the automatic stacker: 4 kW, 220 V / 50 Hz; Air pressure: 0.6 MPa.
Equipment Introduction - Automatic Side Bonding Machine
The structure of automatic side bonding machine of cabin filter element production line.
Explain:
  • This bonding machine primarily consists of three main parts: the loading conveyor, the automatic spacing and bonding mechanism, and the cooling conveyor.
  • Operational workflow: Automatic spacing → Automatic bonding.
  • Electrical specifications: Total power of the edging machine: 15 kW, 220 V / 50 Hz; Air pressure: 0.6 MPa.
Equipment Introduction - Automatic Cutting Machine
The structure of automatic cutting machine of cabin filter element production line.
Explain:
  • This automatic cutting machine is mainly composed of three major parts: the cutting module, the product positioning module, and the chase cutting module.
  • Operational workflow: Automatically cut to the set length based on the preceding data → Automatically perform chase cutting → Automatically discharge the material.
  • Electrical specifications: Total power of the three-axis machine: 6KW, 220V/50HZ; Air pressure: 0.6 MPa.
Video