Our mascot heroman is giving guidance.

From Empty Workshop to a Running Filter Factory

FILTER FACTORY · COMPLETE PROJECT SOLUTION

Build a filter factory
that is truly ready
for production

From market and product planning to complete production lines, molds, materials, installation and operator training.

36 YEARSFilter manufacturing experience3,000+Filter mold supportONE-STOPMachines · Materials · Training
ONE-STOPCOMPLETE FACTORY
SCROLL TO START THE ROADMAP
CHAPTER 01 · NEW FACTORY & UPGRADE PROJECTS

Do not just buy a machine.
Build a complete production capability.

A practical project starts with the filter you want to sell, the required capacity, your factory conditions and the right level of automation—not with a long list of machines.

THE COMPLETE FACTORY LAUNCH LOOP

From an empty workshop and difficult questions
to a factory that is producing, managed and accepted

PLM connects factory planning, machine selection, process setup, workforce training and factory operations into one practical implementation path.

01

Plan the workshop

Confirm available space, utilities, storage, material flow, safety areas and room for expansion.

02

Select the right machines

Start from the filter, capacity and budget, then match main machines, auxiliaries, molds and testing.

03

Build the production process

Connect media preparation, pleating, forming, curing, finishing, inspection and packing.

04

Install and start trial production

Position equipment, check utilities, adjust parameters and make the first qualified filters.

05

Train operators and supervisors

Teach operation, maintenance, quality inspection, troubleshooting and daily handover.

06

Run the factory with standards

Use production plans, work instructions, quality records, material control and maintenance schedules.

07

Operate, improve and expand

Stabilize output and quality, review bottlenecks and prepare the next product or automation phase.

08

Customer acceptance

The factory team can operate independently, the product passes inspection and the customer approves the result.

01
“Which product should my first line make?”
FILTER
MARKET

Choose the right product first

Define air, oil, fuel, cabin or truck filters according to your customers, channels, budget and local demand.

02
“I want to see the complete investment first.”
FACTORY
LAYOUT

Turn the budget into a factory layout

Match target capacity, workshop area and automation level with equipment, utilities, production zones and staffing.

03
“One process plan, one responsible partner.”

Match every process from pleating to testing

Core machines, auxiliary equipment, test equipment, tooling and initial materials are planned as one connected process.

04
“Delivery is not the finish. Qualified production is the start.”
QUALIFIED

Install, commission and train your team

Installation guidance, trial production, quality checks, operation and daily maintenance help your local team take over.

CHAPTER 02 · COMPLETE FILTER PRODUCTION LINES

Choose a production line
matched to your market

Switch between product directions to review the core process. The final configuration is matched to filter size, capacity, budget and automation requirements.

SELECTED LINE

Automotive PU Air Filter Line

PU AIR FILTER

01Media
02Pleating
03Cutting
04PU Molding
05Curing
06Trimming
07Testing
Configure this line for my project
REAL PLM EQUIPMENT · OFFICIAL MACHINE PHOTOS

See the equipment inside
a connected filter production process

These are real PLM machine photographs. The final models and quantities are selected only after the filter, output, workshop and automation requirements are confirmed.

PLMFILTER SOLUTION
Machines & Tooling
Materials & Spares
Installation & Training
YOUR FILTER FACTORYREADY FOR PRODUCTION
CHAPTER 03 · FROM PLAN TO PRODUCTION

More than machines:
a factory implementation roadmap

01

Project feasibility discussionClarify products, budget, target capacity and sales plan

02

Process and equipment configurationMain machines, auxiliaries, testing, molds and materials

03

Factory layout guidanceProduction, storage, testing, utilities and personnel flow

04

Trial production and trainingInstallation, commissioning, operation, maintenance and QC

05

Long-term supply supportFilter media, adhesive, end caps, molds and spare parts

Start with a practical Phase 1 and reserve space for expansion.
That is a safer path for a new filter factory.

01Phased configuration by budget02One connected process solution03Support until the local team takes over
FROM TRAINING TO DAILY FACTORY MANAGEMENT

A running factory needs
people, standards and records

The goal is not only to start a machine. It is to help the customer's team build repeatable production, quality and maintenance routines.

01 · People

Role & skill matrix

Operator, quality, maintenance, warehouse and production-leader responsibilities

02 · Production

Daily production plan

Shift targets, model changeover, work orders and accepted output records

03 · Quality

Inspection control

Incoming materials, process checkpoints, finished-filter testing and nonconformance handling

04 · Materials

Inventory & batch control

Minimum stock, batch traceability, storage conditions and replenishment

05 · Equipment

Maintenance schedule

Daily checks, preventive maintenance, spare parts and downtime records

06 · Improvement

Weekly operating review

Output, scrap, downtime, bottlenecks, actions, owners and deadlines

FACTORY OPERATING

The line is producing, the team can operate it, and management can see the result.

CUSTOMER APPROVAL · 👍

Get a Factory Plan
PLM Manman mascot giving a thumbs-up for customer approval
ONE-STOP FILTER MANUFACTURING SOLUTIONS

A practical partner for new filter factories and production-line upgrades

PLM supports automotive filter manufacturers with machine selection, material and tooling matching, process guidance, factory layout, installation, operator training and after-sales support—from one machine to one complete filter factory.

New factory setup

Identify the right first product, equipment list, utilities, staffing and phased investment plan.

Production-line upgrade

Improve capacity, consistency, labor efficiency and automation without losing process control.

Customized filter projects

Match machines and tooling to filter size, material, output target and existing workshop conditions.

FAQ

Filter factory project FAQ

What information is needed to prepare a filter factory proposal?+

Share the filter type and size, target output, available workshop area, preferred automation level, budget range and planned start date.

Can PLM supply more than the main machines?+

Yes. The solution can include auxiliary and testing equipment, filter media, adhesive, end caps, molds, spare parts, process guidance, installation and operator training.

Can the project be implemented in phases?+

Yes. A Phase 1 line can be planned around the current budget while reserving utilities, floor space and process interfaces for future expansion.

Do you support an existing filter factory upgrade?+

Yes. PLM can review the current process and match upgrades for capacity, model changeover, pleat and glue quality, labor reduction, testing and automation.

START YOUR PROJECT

Tell us your production goal.
Receive an initial configuration direction within 48 hours.

Share your target products, budget, workshop conditions and schedule. More complete information helps us prepare a more relevant first proposal.

PLM Filter Solution GroupFrom One Machine to One Factory

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PROJECT BRIEFFilter Factory Requirements01 / 01
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