Build the complete line—not just the pleating step.
PLM connects wide filter-paper preparation, inner and outer mesh production, cylindrical assembly, metal or PU end caps, curing, gluing and final approval into one practical manufacturing plan.
OFFICIAL PLM EQUIPMENT PHOTOGRAPHYPLM-GT-1000AWide filter paper pleatingPLJY350-1000Inner & outer meshPU-20FPU end-cap molding
All machine photographs are extracted from PLM's official truck air filter process and equipment pages.
36YEARS OF FILTRATION EXPERIENCE
02METAL + PU END-CAP ROUTES
360°MACHINES + MATERIALS + TOOLING + SUPPORT
01 / TRUCK AIR FILTER PRODUCTION PROCESS
Six coordinated stages from media to finished filter.
Truck air filters normally require wider media, cylindrical support mesh and an end-cap route selected early in the project. Each station must be planned around the same filter dimensions and production rhythm.
01
Filter Paper Preparation
Select the media, then pleat, load, cut and bond the filter paper to the required height and circumference.
PLEATING · LOADING · CUTTING · BONDING02
Inner & Outer Mesh Making
Form, flatten, slit, roll and weld the supporting mesh to match the filter diameter and height.
MESH MAKING · SLITTING · ROLLING · WELDING03
Media & Mesh Assembly
Assemble the pleated filter pack with the inner and outer mesh while controlling roundness and fit.
CYLINDRICAL FORMING · SIZE CONTROL04
End Cap Assembly
Choose metal end-cap stamping and gluing, or PU dispensing, molding, curing and trimming.
METAL ROUTE OR PU ROUTE05
Element Gluing & Reinforcement
Apply the selected adhesive or hot-melt reinforcement to stabilize the filter element for service conditions.
GLUING · THREADING · REINFORCEMENT06
Printing & Final Approval
Complete marking, appearance and dimensional checks, then approve samples before batch production.
Configure the line around your filter—not a fixed machine list.
These are representative PLM equipment options confirmed for truck air filter process stages. Final models and auxiliary equipment are selected after the filter sample, dimensions, materials and target capacity are reviewed.
MEDIA FORMINGPLM-GT-1000A
Wide Filter Paper Pleating
Representative wide-media pleating options for heavy-duty cylindrical filter elements.
Image authenticity: every machine photo above is taken directly from the corresponding PLM official equipment page. Additional cutting, bonding, mesh making, flattening, slitting, welding, stamping, sealing, printing, testing and conveying equipment is matched according to the approved product route.
HEAVY-DUTY AIR FILTER MANUFACTURING EQUIPMENT
Truck air filter making machines for a complete HDAF production line.
PLM supplies truck air filter production line planning for new factories and existing manufacturers. The solution can connect a wide filter paper pleating machine, paper cutting and bonding, inner and outer mesh making, mesh rolling, cylindrical filter assembly, metal end-cap gluing, PU end-cap molding and curing, filter element gluing, printing and operator training.
Truck air filter production line
Plan the full heavy-duty air filter manufacturing process instead of selecting one pleater without downstream coordination.
HDAF filter making machine
Match paper width, pleat height, filter diameter, element length, mesh structure and end-cap route to actual products.
New factory setup or line upgrade
Build a complete factory route or retain suitable existing equipment while improving capacity, consistency and labor control.
truck air filter pleating machineheavy duty air filter production lineHDAF mesh rolling machinetruck filter end cap gluingPU end cap molding machinecylindrical filter assembly
04 / NEW FACTORY OR LINE UPGRADE
Start from where your project is today.
05 / BEYOND MACHINES
What PLM helps you connect.
01
Complete process planning
Connect pleating, cutting, mesh, assembly, end caps, curing, gluing and inspection as one production system.
02
Machines & auxiliary equipment
Match the required stations to filter size, output, automation level, factory space and current equipment.
03
Materials & adhesives
Review filter paper, expanded or perforated mesh, metal or PU end caps, seals and adhesive systems together.
04
Tooling & samples
Confirm drawings, samples, end-cap structure, molds and quality points before finalizing the equipment scope.
05
Layout & utilities
Plan material flow, operator positions, power, compressed air, curing space and future expansion.
06
Installation & training
Support commissioning guidance, operator training, spare parts and long-term technical communication.
FREE INITIAL PROJECT REVIEW
Send one filter sample or drawing to start.
You do not need to know every machine model. Share the filter, dimensions, end-cap type, capacity and project stage. A PLM specialist can help clarify the process direction.
Review the target filter and production goal
Clarify paper, mesh, end-cap and adhesive requirements
Recommend a practical equipment and process route
PLM · Design, Supply & SupportMachines · Materials · Tooling · Process · Training
06 / COMMON QUESTIONS
Before you choose.
Is one pleating machine enough for truck air filter production?
Usually not. Pleating is only the first step. A complete route may also require cutting, bonding, inner and outer mesh production, cylindrical assembly, end-cap processing, curing, gluing, printing and inspection.
How do I choose between metal and PU end caps?
The choice depends on the target filter model, market requirement, structure, materials, budget and factory capability. Metal end caps require stamping and compatible gluing; PU end caps require dispensing, molding, curing and trimming.
Can PLM help build a new truck air filter factory?
Yes. Share the target filters, dimensions, daily output, factory space, budget range and preferred end-cap route. PLM can help connect machines, materials, tooling, layout and operator training.
Can I keep part of my existing equipment?
Yes. For an upgrade project, PLM can review the current pleating, mesh, assembly, end-cap and gluing steps, then identify which equipment can remain and where the main bottleneck is.
What information is needed before machine selection?
Send finished-filter photos, samples or drawings, dimensions, media width, inner and outer mesh details, end-cap type, target output, SKU quantity, current machines and factory layout.
Does PLM provide support beyond machines?
PLM also supports material matching, molds and tooling, process guidance, installation, training, spare parts and long-term technical communication.
